Finding the best Sheet Metal Manufacturer & Fabricator in Faridabad for getting the most excellent sheet metal fabrication is such a big task. For a newbie in the manufacturing industry, sheet metal fabrication is just turning the sheet metal into structures, but getting the right structure can help manufacturing industries to make products that turn out to be a game-changer for them. The process of sheet metal fabrication may vary from company to company, but some steps remain the same across the industry. To get you a better understanding of the sheet metal fabrication process, we are explaining
The technological process of sheet metal fabrication:
The sheet metal fabrication process starts with making designs of sheet metal parts as per the specifications provided by the clients. First of all, a blueprint is created that helps in the creation of a rough design of the product to be made. Then, with the aid of the rough design, the final design is created that has all the major as well as minor specifications of the final product.
Cutting large coils of metals into the required length to make rectangular sheets is called blanking. There are mainly three ways of blanking, which are as follows:
- Punch blanking: Once the parts are expanded, the structure of the plate is formed with the aid of a press. This type of blanking provides high efficiency, involves less time, and is cost-effective too.
- With the use of the shearing machine: Shearing machines are mostly used to carry out the blanking process. The machine, with its sharp blades, cut the length and breadth of the metal coil into the desired size. If there is the requirement for holes to punch or corners need to notch, then the machine can even do that.
- NC blanking: The advanced blanking process which uses a system software to write the expansion graph into programs that are recognized by the machine tools to cut out the structure as per the requirements.
- Laser Cutting Blanking: A cut is produced on the sheet metal by moving a laser beam under CNC control.
Flanging is a process that involves forming flanges around holes using sheet metal. The process is carried out to increase strength and eliminate the chances of loosening of screws.
Once the sheet metal is cut into the desired shape and size, then its time for the next step called Punching. It is a process in which holes of multiple sizes and designs are punched into the sheet metal. Punching machines are used to carry out the process.
This is a forging process that is used for securely joining two or more straight parts together at adjacent angles with the help of a metal part called rivet.
It’s time to initiate the next process called bending. The sheet metal is bent at multiple angles and places as per the specific requirements provided by the clients. The bends are made in a proper sequence so that they do not create any hurdle in making the next bend. Press brake is the machine that is generally used for the bending process.
For achieving the purpose of fabrication, welding is performed to join two or more metal parts by using high heat so that the parts melt and then cool down, causing fusion. There are different types of welding, from which the sheet metal fabrication industry can choose the one that they find highly reliable.
- Surface treatment:
The surface treatment is a process in which the surface of the metal product is made better by providing certain properties like resistance to corrosion or physical impact.
As now every process is carried out precisely, its time to assemble each and every part in the right manner to build an entire product so that the same can be packed and delivered to the clients. It is the final step of sheet metal fabrication.
The industrial sector depends on the fabrication industry to carry out its processes. You can find multiple Sheet Metal Manufacturer & Fabricator in Faridabad, but choosing the one that will deliver you the products exactly as per your requirements and by precisely following the above processes, is essential.