Spotted a tube that spills a state of matter? Couple it with a solution that always works-a silicon condenser tube plug or a single piece tapered Brass Heat tube Plug. If we install either of them, it can give you years of service.
HEPCO, a heat exchanger products corporation, located in Hingham, Massachusetts, is considered for an extensive range of tube applications and undertaken for the most reliable manufacturer of silicon condenser tube plug. We manufacture sufficient sizes to suit various industries, including; Nuclear, Fossil, and Electrical generating plants, Petro-Chemical, Marine, Pulp and Paper, and Petro-Chemical Plants and anyone who fits in between with a condenser or heat exchanger.
Regardless of what we have stated above, ever pondered over why tube leaks occur? Typically tube leaks can occur for a variety of reasons. However, the most common base is the existence of holes. Holes are formed within a tube as a consequence of an excess build-up of dirt, debris, corrosion, or when the inappropriate cleaning cylinder heads being used, it leads to a hostile situation. Additionally, joint failures and incomplete expansions can simulate an impulsive tube leak. These situations can be tackled through tube plugging, a process designed for stabilizing fractured or severed heat exchanger tubes.
The tube plugging process runs mostly through all kinds of industries to ensure the following happenings:
- If a boiler tube is emitting leaks within the boiler and down
- If the tube is leaky from somewhere between the two tube sheets. Then the tube can be swapped, or the tube can be plugged or wholly removed from service
When it comes to purchasing a new tube plug, we recommend you to consider some necessary factors and options beforehand.
Common Types Of Tube Plugs Followed By The Industry
Consider that the industry mostly uses three types of tube plugs:
- One-piece- used inside low-pressure vessels and are directly welded to the tube sheet in order to prevent overflowing of a liquid or gas substance.
- Two-piece- common inside low-pressure vessels as they offer a more secure sealing zone over one-piece tube plugs. The rings and pins of the two-piece plug make a larger sealing area, reducing the stress on the tube as well as on the tube sheet.
- In some cases, mechanical- backed by serrated teeth, the mechanical plug is popular to grip and expand the inner area of the tube. This type of plugs is crucial for low, medium, and high-pressure applications, creating a versatile reputation.
Factors To Consider When Selecting A Right Tube Plugging Material
Always choose a plug material that walks along with industry standards. It’s important. Because the best plugs are calculated to be those that provide compatible service to the tube and meeting well the industry requirements and disallowing galvanic corrosion. In the specific case of a heat exchanger application, presume the leaky tubes are composed of aluminum. Meanwhile, when you integrate a steel tube, it would corrode the aluminum, and the sealing tube would suffer a hasty failure. As opposed to this idea, silicon, brass, or non-metallic tube plugs form negligible corrosion.
Simultaneously, it’s vital to order the correct tube plug size for your application.
Hint: Before ordering a particular size, take measurements. Measure the ID of the tube inside of the tube sheet. Need more assistance? One-piece plus carry a wider tube range and are determined significant for sealing leaky tubes in both heat exchangers and boilers. Contrariwise, mechanical tube plugs are applicable for plugging feedwater heaters and other heat exchangers.
HEPCO Is The Industry-Leader In Offering Heat Exchanger Products
At Heat Exchanger Products Corp, we exist as the top-of-the-line manufacturer of quality silicone condenser and heat exchanger tube plugs. Our products are useful for leaking tubes that require a preventative seal. Whether you’re looking for a tube plugs in Brass, 316 and 304 Stainless Steel, Titanium and our Non-Metallic Ultem 2300 material and in sizes to fit tubes from 5/8” up to 1 1 /4”, HEPCO can aid you in the most versatile range of heat exchanger plugs.
For different reasons. At one side of the book, we are printed immensely popular for QUICK, EASY and SIMPLE INSTALLATION. On the other, we are mentioned well-versed for offering tube plugs with supreme longevity. We can custom-tailor ay tube plug for almost any client’s application. Wow just wow, right? Even more is we can arrange rapid preparation and plug for any problematic heat exchanger, condenser and boiler tubes.
What Sets Apart HEPCO From Identical Service Providers?
What really sets us apart is an assortment of materials we are happy to offer. People seek out us when they need to buy a cost-effective tube plug equipment that would also last amazingly. To make sure that we adhere to your unique business needs, we make exponential use of highly flexible silicone. According to top industrialists functioning in the same field like ours, silicon is an expansion material that carries low-probability risks and is extremely durable. They say, “ it will not deteriorate over time and lose their seal. Adding on, it’s called a non-water-soluble hard plastic-ideal for the washer and collar, eliminating the likelihood of premature galvanic action within the tubes.
What Our Tube Plugs Intends To Offer?
The name “HEPCO” is highly celebrated in the industry for offering an inclusive line of heat exchangers. Moreover, our tube plugs nare manufactured in coated surfaces- they can survive at least 20+ years with normal application. With them, be certain about:
- Stabilizing fractured/distorted tube or tube sheet
- Easy installation/extraction
- Corrosion resistance
- 20 years minimum life expectancy
- Installation kit (pre-set torque wrenches)
Overall, our expendable tube plugs are often the best choice on the market. They offer a stress-free installation and can be used comprehensively in commercial applications. Lastly, you should consider HEPCO for exceptional customer service.